← Back to Work
Process file · Manufacturing Manufacturing

What’s inside: monitoring · access rules

Why does payroll cutoff rubber-stamp every overtime line?

The question this file answersHow many overtime hours do we approve each month simply because the payroll run is in an hour?

Fits: plants where daily reporting and plant admin are rebuilt by hand.

Typical day

What the desk looks like today

Typical pattern, not a measured plant — the manufacturing playbook publishes no volume for time approval, so none is claimed here. Clock data arrives late and incomplete; supervisors chase the gaps, then wave everything through because payroll closes at noon. It hurts most the Monday after a weekend of unplanned shifts.

What changes

What Monday looks like after

On payroll morning the supervisor opens a list of the shifts that need a decision — a spike, a gap, a swap — not the whole plant's hours. The approvals that used to be a rubber stamp are already drafted; the person spends the hour on the lines that could be wrong.

Typical, not a measured client result. Every figure here comes from the playbook source named below.

Drafted

hours drafted from the clocks, anomalies to a supervisor — the same build as our timesheet file; no published figure for plant time

Before: supervisors approve everything because payroll closes in an hour. After: in-policy hours are drafted from the clocks and the odd lines wait for a name. This desk gets no percentage of its own until a source exists for it.

No published figure for this desk. The range lives on the parent file: Timesheets drafted from the calendar into the billing system →

How this file is built

Overtime approval on a plant has no benchmark of its own. Toggl/Harvest (2023) report 40–60% less manual time entry from suggested entries — a professional-services figure that stays on the timesheet file and is not carried over to plant time. Not a payroll KPI.

What we install

What we put in front of the systems you already run

Your time system and ERP stay where they are — SAP S/4HANA, Dynamics, Infor, whichever you have. We reuse the suggest-and-flag build from our timesheet file for professional firms, pointed at the shop floor:

  1. hours are drafted from clock events and the shift plan
  2. each line is compared with the rota and your overtime rules, and the missing or spiking ones are marked
  3. in-policy hours go to payroll as a draft through the ERP's import, while the marked lines appear on one supervisor screen with the clock trace beside them.
What stays human — and what this will not do

Genuine overtime and why it happened. Shift swaps agreed on the floor. The story the clock did not record.

Not a payroll KPI.

What can go wrong — and what we do about it

If the rota is not maintained in the ERP, every deviation looks like an anomaly and the supervisor's list is long for the first pay cycles. Where the time system has no export, hours arrive as a spreadsheet drop, which is slower and needs IT. Clocks that miss breaks or floor-agreed swaps produce hours that look wrong but are not — those lines stay a conversation, not a rule. The Toggl/Harvest figure on the parent file is about consultancy time entry and is not transferred to plant time.

What it costs to get there

The path: free 60-second estimate → free 20-minute review → paid audit of this one process (€1.5–3K, typically two weeks) → pilot with your people in the loop (€10–20K, weeks, not quarters). No transformation programme. Prices are public, on the services page →

Scoped in the audit — the playbook has no estimate for this exact desk.

This is about you if…
What does this mean in euros?

That depends on your volumes and wage costs — this page will not invent the number. The free 60-second estimate runs that calculation from your answers, with every multiplier sourced.

Get your free savings estimate 60 seconds · no sales call Or write first → Map a manufacturing process like this one — free, 60 seconds →

Not a named Aperanda client. Process file · Manufacturing.

Short process file. Same build as its parent file; the playbook has no separate volume or benchmark for this desk.

All process files