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Process file · Manufacturing Manufacturing

What’s inside: routing · step-by-step flow

Stock question, reorder, machine down: one inbox at night

The question this file answersHow long does a breakdown request sit in the maintenance inbox behind routine 'do we have this in stock?' questions?

Fits: manufacturers chasing 50–500+ active suppliers.

Typical day

What the desk looks like today

Typical pattern, not a measured desk; the manufacturing playbook gives no volume for spare-part requests. Stores, buyers and the night shift email about one part; a stock question, a reorder and a machine down look identical. It hurts at night, when whoever knows the stock is at home.

What changes

What Monday looks like after

At the start of the day shift the buyer opens the breakdown requests first, each with stock position and history attached, and the stock questions from the night have already been answered from the ERP. The person did not disappear; the lookups did.

Typical, not a measured client result. Every figure here comes from the playbook source named below.

Routed

the same sorting build as supplier follow-up — no published figure for spare-part requests

Before: stores, buyers and the night shift write about the same part into one inbox. After: stock questions are answered from the ERP, reorders drafted, breakdowns routed to a person with context. No percentage — the follow-up figure is about suppliers, on the parent file.

No published figure for this desk. The range lives on the parent file: A buyer, hundreds of suppliers, “when will it ship?” →

How this file is built

McKinsey Procurement 2025 (2022) and the Jaggaer/Coupa case studies measure buyer follow-up with suppliers, not internal part requests; that range stays on the supplier follow-up file and this one carries no percentage. Not an uptime claim.

What we install

What we put in front of the systems you already run

Your ERP and stores system stay — SAP, Dynamics, Infor or the one you run. This is the same sorting-and-chasing build as our supplier follow-up file, pointed inward at part requests:

  1. each request is classified — in stock, needs a purchase, machine down
  2. stock questions are answered from the ERP stock record, and reorders are drafted as requisitions for the buyer
  3. anything marked breakdown goes to a named person with the asset, the part history and the current stock attached.

Nothing is ordered without the buyer.

What stays human — and what this will not do

The genuine breakdown. Obsolete parts. The vendor who only answers a human.

Not an uptime claim.

What can go wrong — and what we do about it

If stock records in the ERP are wrong — parts booked out but still on the shelf, or the reverse — the automatic stock answer is wrong too, and confidently so; a stock-accuracy check is audit work first. Obsolete parts and vendors who only answer a human are outside the build; those requests are routed, not resolved.

What it costs to get there

The path: free 60-second estimate → free 20-minute review → paid audit of this one process (€1.5–3K, typically two weeks) → pilot with your people in the loop (€10–20K, weeks, not quarters). No transformation programme. Prices are public, on the services page →

Scoped in the audit — the playbook has no estimate for this exact desk.

This is about you if…
What does this mean in euros?

That depends on your volumes and wage costs — this page will not invent the number. The free 60-second estimate runs that calculation from your answers, with every multiplier sourced.

Get your free savings estimate 60 seconds · no sales call Or write first → Map a manufacturing process like this one — free, 60 seconds →

Not a named Aperanda client. Process file · Manufacturing.

Short process file. Same build as its parent file; the playbook has no separate volume or benchmark for this desk.

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